Sand-cast bronze belt buckle. My 'Errant/Errant Productions' logo on the front, and an angled pin on the back to close.
Visiting a smith and all-around awesome artisan in Switzerland, we had an afternoon of bronze casting, using objects he had on offer, a seahorse I carved as quickly as I could from a scrap of wood, and one of my coconut necklaces (Change, if you're interested). Well, we didn't have much time, and I was too excited when casting Change to remember to put in vents - stupid, stupid me, the left-most point was almost entirely missing), but I did manage to make this.
As I didn't have a positive model to work with, I compacted the sand into the frame as usual, then carved the negative shape into the sand with a tiny trowel-shaped knife and a piece of wire with a melted blob on the end - hence the imperfections and the granular texture of the cast surfaces.
Oh, the excitement of opening the cast and stripping away the burnt, clinging sand to reveal - my logo, clear and whole! I now wear it whenever I can get away with it.
I'm definitely up for trying more casting experiments - apart from problems caused by overhangs in the design and lack of vents, my coconut design looked fantastic in metal and I'm raring to have at it again. Now I just need a crucible, and lots of fire....
I might be able to help with the lots of fire. Can certainly show you how to make a small smelting furnace with a big can and some castable refractory cement. Also where to find a decent burner either for a reasonable amount or for as cheap as £30 I believe it was.
I'm into forging myself, mostly, but the abundance of metal and fire makes it possible to melt and cast stuff if I want; I get the basic idea of the technique from your post, but is there a special kind of sand or preparation you need to make?
I believe it was a very fine high-sillica sand, mixed with some kind of oil - my poor overworked unpaid translator was working overtime, but said the guy bought it pre-mixed. I'm going to go that route, I think - it's hard enough to get the casting itself working without fighting your tools! This page seems a pretty good guide to start from: [link] Happy casting!
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I'm into forging myself, mostly, but the abundance of metal and fire makes it possible to melt and cast stuff if I want; I get the basic idea of the technique from your post, but is there a special kind of sand or preparation you need to make?
Happy casting!
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